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FORD BRONCO -> IGNITION; plugs/wires, distributors, MSD, firing orders; switch & ignition actuator rod, TSBs... -> Timing
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Depiction; The engine coolant temperature sensor is threaded into the heater outlet fitting or cooling passage on the engine and detects the temperature of the engine coolant and sends this information to the ECA (Electronic Control Assembly). The sensor signal is used to modify ignition timing, EGR flow and air/fuel ratio. - 80.6 MB pdf
Source: by Ford fordinstallersupport.com
Adjustment in a 94 5.0; part of his overall Ignition System Upgrade
Source: by sewiv (Sandy) at FSB
Adjustment in Duraspark III
Source: by horsepuller at fte
Adjustment in Ford EFI Engines
Source: by Doomsmith & sackman9975 (Scott) at FSB
Adjustment in Ford EFI Engines
Source: by sackman9975 (Scott) at FSB
Adjustment in Ford EFI Engines - "All TFI systems are timed in the same manor. The engine must be brought up to operating temperature, and must be idling within spec. With the engine off the SPOUT connector must be removed. The SPOUT connector is a yellow wire near the distributor that either pulls apart with a wire connector, or has a little block that is removed (much like a spade fuse). This connector, or block stops the PCM from advancing the timing so an accurate base timing can be tested (with the SPOUT plugged in, base timing could be off as much as 10 degrees). Connect a timing light as usual, (+) and (-) leads on the battery, and the pickup connector on the #1 cylinder’s spark plug lead. Mark off 10 degrees (unless the vehicle emission label says otherwise) wherever it is located on this vehicle (often on the crank shaft pulley, or under a rubber boot at the top of the transaxle). Start the vehicle and check timing. Adjust the distributor as necessary, and reinstall the SPOUT connector..."
Source: by broncoii.org
Adjustment in Ford EFI Engines; MIESK5 NOTE; Spark timing that is retarded from specification may increase exhaust gas temperature and shorten catalyst life. Refer to the following procedure for service details. a. Check spark timing. Check base timing with spout disconnected. Set base timing to the specification on the vehicle emission decal. b. Check computed timing with spout connected. NOTE: COMPUTED TIMING IS EQUAL TO BASE TIMING PLUS 20° BTDC ± 3°.
Source: by Ryan M (Fireguy50) at fordfuelinjection.com
Adjustment pics in a 94 5.0; part of his overall Ignition System Upgrade
Source: by sewiv (Sandy) at SuperMotors.net
All "Ford 460 blocks manufactured between 1973 and 1987 were 8 degrees retarded in order to meet emmission requirements"
Source: by Cloyes Gear & Products, Inc.
Detonation (or Pinging); "...Check for over-advanced ignition timing. Too much spark advance can cause cylinder pressures to rise too rapidly. If resetting the timing to stock specifications doesn't help, retarding the timing a couple of degrees and/or recalibrating the distributor advance curve may be necessary to keep detonation under control. A knock sensor can usually be tested by rapping a wrench on the manifold near the sensor (never hit the sensor itself!) and watching for the timing change while the engine is idling. If the timing fails to retard, the sensor may be defective -- or the problem may be within the electronic spark timing control circuitry of the computer itself. To determine the cause, you'll have to refer to the appropriate diagnostic chart in a service manual and follow the step-by-step test procedures to isolate the cause. Sometimes a knock sensor will react to sounds other than those produced by detonation. A noisy mechanical fuel pump, a bad water pump or alternator bearing, or a loose rod bearing can all produce vibrations that can trick a knock sensor into retarding timing. The Exhaust Gas Recirculation (EGR) system is one of the engine's primary emission controls. Its purpose is to reduce oxides of nitrogen (NOX) pollution in the exhaust. It does this by "leaking" (recirculating) small amounts of exhaust into the intake manifold through the EGR valve. Though the gases are hot, they actually have a cooling effect on combustion temperatures by diluting the air/fuel mixture slightly. Lowering the combustion temperature reduces the formation of NOX as well as the octane requirements of the engine. If the EGR valve is not opening, either because the valve itself is defective or because its vacuum supply is blocked (loose, plugged or misrouted vacuum hose connections, or a defective vacuum control valve or solenoid), the cooling effect is lost. The result will be higher combustion temperatures under load and an increased chance of detonation. READ MORE.."
Source: by Bob at misterfixit.com
Distributor Overview, Wiring Diagram & Parts Break-Out Diagram in 92-96; "NOTE: Disconnecting the start wire at the starter relay with the key on will cause the TFI-IV ICM to revert to start mode timing after the vehicle is started. Reconnecting the start wire after the vehicle is running will not correct the timing. Use the ignition key only to start the vehicle for adjusting base timing."
Source: by Steve83 (Steve, That dirty old truck) at SuperMotors.net
Distributor Vacuum and Vent Control Valve Depiction; This is a combination vent valve and spark delay valve. This valve vents vacuum from the distributor diaphragm in idle or wide open throttle and delays vacuum advance during light acceleration to help improve exhaust emissions. - 80.6 MB pdf
Source: by Ford fordinstallersupport.com
Distributor Vacuum Control Valve Depiction; The distributor control valves listed in this catalog may be either the Type 1 or Type 2 as illustrated. These valves control vacuum to the distributor affecting spark advance. - 80.6 MB pdf
Source: by Ford fordinstallersupport.com
DTC P0420 Catalyst System Efficiency below Threshold (Bank 1); Symptoms, Causes & Possible Solutions; Retarded spark timing
Source: by obd-codes.com
DTCs & Possible Causes; P1130 - Lack of HO2S-11 Switch, Fuel Trim at Limit, P0102 - Mass Air Flow (MAF) Circuit Low Input, P0103 - Mass Air Flow (MAF) Circuit High Input, P0106 - Barometric (BARO) Pressure Sensor Circuit Performnce, P0107 - BARO Sensor Low Voltage Detected, P0108 - BARO Sensor High Voltage Detected, P0109 - BARO Sensor Circuit Intermittent, P0112 - Intake Air Temperature (IAT) Circuit Low Input, P0113 - Intake Air Temperature (IAT) Circuit High Input, P0117 - Engine Coolant Temperature (ECT) Circuit Low Input, P0118 - Engine Coolant Temperature (ECT) Circuit High Input, P0121 - Throttle Position (TP) Circuit Performance Problem, P0122 - Throttle Position (TP) Circuit Low Input, P0123 - Throttle Position (TP) Circuit High Input, P0125 - Insufficient Coolant Temperature For Closed Loop Fuel Control, P0127 - Intake Air Temperature Too High, P0131 - HO2S Sensor Circuit Out of Range Low Voltage (HO2S-11), P0133 - HO2S Sensor Circuit Slow Response (HO2S-11), P0135 - HO2S Sensor Circuit Malfunction (HO2S-11), P0136 - HO2S Sensor Circuit Malfunction (HO2S-12), P0141 - HO2S Sensor Circuit Malfunction (HO2S-125), P0151 - HO2S Sensor Circuit Out of Range Low Voltage (HO2S-21) See DTC P0131, P0153 - HO2S Sensor Circuit Slow Response (HO2S-21) See DTC P0133, P0155 - HO2S Sensor Circuit Malfunction (HO2S-21) See DTC P0135, P0156 - HO2S Sensor Circuit Malfunction (HO2S-22) See DTC P0136, P0161 - HO2S Sensor Circuit Malfunction (HO2S-22) See DTC P0135, P0171 - System to Lean (Bank 1) The Adaptive Fuel Strategy continuously monitors fuel delivery hardware. The test fails when the adaptive fuel tables reach a rich calibrated limit., P0172 - System to Rich (Bank 1), P0174 - System to Lean (Bank 2), P0175 - System to Rich (Bank 2), P0176 - Flexible Fuel (FF) Sensor Circuit Malfunction, P0180 - Engine Fuel Temperature Sensor A Circuit Low Input (EFT), P0181 - Engine Fuel Temperature Sensor A Circuit Range/ Performance (EFT), P0182 - Engine Fuel Temperature Sensor A Circuit Low Input (EFT), P0183 - Engine Fuel Temperature Sensor A Circuit High Input (EFT). P0186 - Engine Fuel Temperature Sensor B Circuit Range/Performance (EFT) See DTC P0181. P0187 - Engine Fuel Temperature Sensor B Circuit Low Input (EFT). See DTC P0182. P0188 - Engine Fuel Temperature Sensor B Circuit High Input (EFT) See DTC P0183, P0190 - Fuel Rail Pressure Sensor Circuit Malfunction (FRP), P0191 - Fuel Rail Pressure Sensor Circuit Performance (FRP), P0192 - Fuel Rail Pressure Sensor Circuit Low Input (FRP), P0193 - Fuel Rail Pressure Sensor Circuit High Input (FRP), P0201 through P0212 - Cylinder #1 through Cylinder #12 Injector Circuits, P0217 - Engine Coolant Over-Temperature Condition, P0230 - Fuel Pump Primary Circuit Malfunction, P0231 - Fuel Pump Secondary Circuit Low, P0232 - Fuel Pump Secondary Circuit High, P0234 - Supercharger Overboost Condition, P0243 - Supercharger (Boost) Bypass Solenoid Circuit Malfunction, P0298 - Engine Oil Over Temperature Condition, P0300 - Random Misfire, P0301 through P0310 - Misfire Detection Monitor, P0320 - Ignition Engine Speed Input Circuit Malfunction, P0325 - Knock Sensor 1 Circuit Malfunction (Bank 1), P0326 - Knock Sensor 1 Circuit Range/ Performance (Bank 1), P0330 - Knock Sensor 2 Circuit Malfunction (Bank 2), P0331 - Knock Sensor 2 Circuit Range/performance (Bank 2), P0340 - Camshaft Position (CMP) Sensor Circuit Malfunction, P0350 - Ignition Coil (Undetermined) Primary/ Secondary Circuit Malfunction, P0351 Through P0360 - Ignition Coil A through J Primary/ Secondary Circuit Malfunction, P0401 - EGR Flow Insufficient Detected, P0402 - EGR Flow Excessive Detected, P0411 - Secondary Air Injection (AIR) system upstream flow See DTC P1411, P0412 - Secondary Air Injection System (AIR) circuit malfunction, P0420 - Catalyst System Efficiency Below Threshold (Bank 1), P0430 - Catalyst System Efficiency Below Threshold (Bank 2), P0442 - EVAP Control System Leak Detected (Small Leak), P0443 - EVAP Control System Canister Purge Valve Circuit Malfunction, P0451 - FTP Sensor Circuit Noisy, P0452 - FTP Sensor Circuit Low Voltage Detected, P0453 - FTP Sensor Circuit High Voltage Detected, P0455 - EVAP Control System Leak Detected (No Purge Flow or Large Leak), P0456 - EVAP Control System Leak Detected (Very Small Leak), P0457 - EVAP Control System Leak Detected (Fuel Filler Cap Loose/Off), P0460 - Fuel Level Sensor Circuit Malfunction, P0500 - Vehicle Speed Sensor (VSS) Malfunction, P0501 - Vehicle Speed Sensor (VSS) Range/ Performance, P0503 - Vehicle Speed Sensor (VSS) Intermittent, P0503 - Vehicle Speed Sensor (VSS) Intermittent, P0505 - Idle Air Control System Malfunction, P0552 - Power Steering Pressure (PSP) Sensor Circuit Malfunction, P0553 - Power Steering Pressure (PSP) Sensor Circuit Malfunction, P0602 - Control Module Programming Error, P0603 - Powertrain Control Module KAM Test Error, P0605 - PCM Read Only Memory (ROM) error, P0703 - Brake Switch Circuit Input Malfunction, P0704 - Clutch Pedal Position Switch Malfunction, P0720 - Insufficient input from Output Shaft Speed sensor, P0721 - Noise interference on Output Shaft Speed sensor signal, P0722 - No signal from Output Shaft Speed sensor, P0723 - Output Shaft Speed sensor circuit intermittent failure, P0812 - Reverse Switch (RS) input circuit malfunction, P1000 - Monitor Testing Not Complete, P1001 - KOER Not Able To Complete, KOER Aborted, P1100 - Mass Air Flow (MAF) Sensor Intermittent, P1101 - Mass Air Flow (MAF) Sensor Out of Self-Test Range, P1109 - Intake Air Temperature 2 Sensor Intermittent, P1112 - Intake Air Temperature (IAT) Sensor Intermittent, P1114 - Intake Air Temperature 2 Circuit Low Input, P1115 - Intake Air Temperature 2 Circuit High Input, P1116 - Engine Coolant Temperature (ECT) Sensor Out of Self-Test Range, P1117 - Engine Coolant Temperature (ECT) Sensor Intermittent, P1120 - Throttle Position (TP) Sensor Out of Range Low (RATCH too Low), P1121 - Throttle Position (TP) Sensor Inconsistent with MAF Sensor, P1124 - Throttle Position (TP) Sensor Out of Self-Test Range, P1125 - Throttle Position (TP) Sensor Intermittent, P1127 - Exhaust Not Warm Enough, Downstream Sensor Not Tested, P1128 - Upstream Oxygen Sensors Swapped from Bank to Bank (HO2S-11-21), P1129 - Downstream Oxygen Sensors Swapped from Bank to Bank (HO2S-12-22), P1130 - Lack of HO2S-11 Switch, Fuel Trim at Limit, P1131 - Lack of HO2S-11 Switch, Sensor Indicates Lean. READ MORE
Source: by Steve at justanswer.com
EEC IV Strategies
Source: by Ford via miesk5 at broncolinks.com/gallery
Ignition Timing Vacuum Switch Depiction; The ignition timing vacuum switch is used on certain earlier models and through vacuum, signals the ignition module to retard spark timing. The amount of retard is controlled by two calibration resistors inside the switch assembly. - 80.6 MB pdf
Source: by Ford fordinstallersupport.com
Instructions and Data in Vehicle Emission Control Information (VECI) Decal; Contains Vacuum Diagram & Calibration Parts List for 88 & UP. On-Line for Free at Ford. Click "Quick Guides" in left panel; Scroll to & CLICK VECI Labels "Provides Vehicle Emission Control Information (VECI) and a related calibration parts list." Enter applicable info (need to know your Calibration number from your B-pillar sticker). Vacuum Diagram is the same as the one on the core support or hood or air filter cover. Suggest Right Clicking this Hot Link & Open in New Window
Source: by Ford motorcraftservice.com
Knock Sensor (KS) Overview & Ford Part numbers, Bronco & Ford; "...Detect cylinder block vibrations caused by engine knock and send a signal to the computer to retard ignition timing. FAILURE SYMPTOMS, Engine knock, loss of power, MIL light. Check connection and signal from sensor when complaints of engine knock are present..."
Source: by tomco-inc.com
Mark Location & Pointer pic in a 94 5.0
Source: by sewiv (Sandy) at FSB
Mark Location & Pointer pic in a 94 5.0
Source: by sewiv (Sandy) at SuperMotors.net
Mark Location & Pointer pic in a 94 5.0
Source: by sewiv (Sandy) at SuperMotors.net
Mark Location & Pointer pic in a 94 5.8
Source: by Doomsmith & sackman9975 at FSB
Mark Location in an 89 5.0 (93 Mustang 5.0 HO)
Source: by Ironclad (Jeff J, da Money Pit) at SuperMotors.net
Misfire Diagnosis
Source: by miesk5 at FSB
No Start and or Misfire, etc.; Thick Film Ignition (TFI) Testing, Overview & Diagrams, Fender Mounted Ignition Control Module (ICM); "...Whether your Ford or Mercury car or truck CRANKS but DOES NOT START or runs with a MISFIRE Condition, this article is for you. With the tests I'm gonna' show you, you'll be able to pinpoint the problem to the Ignition Control Module or the Ignition Coil or the Profile Ignition Pickup Sensor (PIP Sensor) or the Spark Plug Wires or the Distributor Cap. This article applies to both the Gray colored Ignition Control Module and the Black colored Ignition Control Module. The Gray colored Ignition Control Module is called the Push Start Module and the Black colored Ignition Control Module is called the Computer Controlled Dwell Module. These Ignition Control Modules (ICM) are not interchangeable but are tested in the exact same way. Also, the photos (in the image viewer) show some of the tests performed on a V8 engine. This might make you think that they don’t apply to your 3.0L, 3.8L V6... well nothing could be further from the truth. All of these test steps apply to both the V8, V6 and L6 Ford engines. For a complete list of applications, see the list at the bottom of the page. As you can see from the image of the Ignition Control Module (in the image viewer on the left), the tests apply to the fender mounted Ford Ignition Control Module. If you need to test the Distributor Mounted Ford Ignition Control Module, click here: How to test the Ford Distributor Mounted Ignition Control Module (ICM). To test Ford Coil-on-Plug Ignition Coils (4.6L and 5.4L V8 engines), click here: Ford Coil-on-Plug (COP) Ignition Coil Tests. Here's a little background information to help you diagnose this no spark condition. In a nutshell, when the system is working properly and you turn the key to crank and start your Ford car or truck: 1.The Distributor shaft starts to rotate which causes the PIP (Profile Ignition Pickup) Sensor to start generating its Crankshaft Position Signal. 2.The Ignition Control Module (ICM), upon receiving this PIP Signal, starts to 'open and close' the Ignition Coil's primary current. As you might already be aware, it's this action that makes the Ignition Coil Spark.3.The Fuel Injection Computer also receives the PIP Signal at the same time that the Ignition Module does.4.Once the engine STARTS, the Fuel Injection Computer takes over the Ignition Timing.The PIP Sensor is at the heart of this Fender Mounted Ignition Control Module and Ignition System. Here are some useful facts that you should be aware of about the PIP (Profile Ignition Pickup) Sensor: 1.The PIP Sensor is located in the Distributor.2.It's a Hall Effect type Sensor.3.It produces a digital square wave if its Signal is tested on an Oscilloscope. 4.This signal can also be tested with an LED Light (which is the method I'll use in this article). 5. 5.If it goes BAD, the your Ford car or truck will CRANK but NOT START. No expensive tools are required to test this type of Ignition System. Now, having said that, there some very specific tools that I recommend to use for the tests. So, here's the basic list:".. READ MORE
Source: by easyautodiagnostics.com
Sixlitre Tune-Up Info (scroll through pages to view more tips, especially on Page 5); "...Yes, stock timing is 10 degrees, I find optimum timing to be almost exactly 13.5 but you can play around until you notice ping and then back off 2 degrees if you want to, and/or tune by vacuum if you care to. Cheapest Autolites money can buy, nuthin' platinum, nuthin' fancy, just set out to .055 gap..."
Source: by Sixlitre (Malcolm H, Eddie Bauer) at FSB
Spark Output (SPOUT) Connector Location (near driver's side hood hinge) in a 94 5.0
Source: by sewiv (Sandy) at SuperMotors.net
Spark Output (SPOUT) Connector Location (near driver's side hood hinge) in a 94 5.0
Source: by sewiv (Sandy) at FSB
Spark Output (SPOUT) Connector Location pic @ distributor in a 91 F 150 5.0
Source: by Richard M at motorage.com
Spark Output (SPOUT) Connector Location pic @ distributor in an 88
Source: by Jem270 at SuperMotors.net
Spark Output (SPOUT) Connector Location pics (near driver's side hood hinge) & info in a 96 5.8
Source: by DNBELOWBRONCO (Kevin, Labor of Love) at SuperMotors.net
Spark Timing & EGR Flow in Section 8, Page 161 of Ford Fuel Injection and Electronic Engine Control: How to Understand, Service and Modify, 1988-1993
Source: by Charles O. Probst via miesk5 at FSB
SPOUT Location (near driver's side hood hinge) in Engine Bay Diagram in 92-96
Source: by Ford via miesk5 at broncolinks.com/gallery
Strategies; Warm Cruise, Engine Crank, Cold Start/Warm-Up, Cold Driveaway, Warm Driveaway, Part-Throttle & Full-Throttle Acceleration, Deceleration & Warm Idle Overview & Diagrams, Chapter 8, from Ford Fuel Injection and Electronic Engine Control: How to Understand, Service and Modify, 1988-1993
Source: by Charles O. Probst via yunost.ru
Top Dead Center (TDC); "...Remove the #1 spark plug (pass-side front) Get a long-handled ratchet and socket set up on the crankshaft bolt. Cover the spark plug hole with a finger and begin rotating the crankshaft clock-wise. As you begin to feel pressure under your finger, you now know that he #1 cylinder is on the compression stroke, and that hte spark plug will fire just before TDC. Now look at the timing marks on the crankshaft damper and align the 0/TDC mark with the pointer. Remove your distributor cap. The rotor should now be pointing at he terminal for #1 cylinder. Mark the cap extension on the outside inline with where the rotor is pointing. Check to see if the terminal on the cap lines up with this mark. If not, loosen and rotate the distributor a little until a terminal lines up with the rotor. This terminal will be where your #1 spark plug cable goes. As your 302 SHOULD use the later firing order, start with that order installing the wires counter-clockwise (ccw.) Reinstall all previously removed components. BE SURE TO REMOVE THE RATCHET FROM THE CRANKSHAFT!! Start the engine. It should now run fairly smoothly. If not, double check your firing order and direction. It's very easy to mix-up the wires fro the pass-side of the engine due to the intake upper manifold.."
Source: by Mr. G at FSB
Tuning with a Vacuum Gauge
Source: by classicinlines.com
Vacuum Gauge Diagnosis
Source: by jerickweb.50webs.com
Vacuum Gauge Diagnosis - BEST!; Normal engine; Steady gauge 18"-20" at all speeds..." READ MUCH MORE
Source: by Craig U at classictruckshop.com